Mobile Skid Mounted Carbonization Plant

Features
  • Biomass carbonization is a process that involves heating biomass, such as wood, agricultural waste, or other organic matter, in the absence of oxygen to produce a high-carbon content material known as biochar. This process is also known as pyrolysis, and it can be done using various methods, including slow pyrolysis, fast pyrolysis, and torrefaction.
  • During the process of biomass carbonization, the biomass is heated to temperatures ranging from 300 to 800 degrees Celsius. This causes the organic matter to break down into gases, liquids, and solids. The gases and liquids are typically collected and used as fuel, while the solid residue, which is mainly carbon, is collected as biochar.
  • Biochar has a high carbon content and can be used as a soil amendment, as it helps to improve soil quality, fertility, and water retention. It can also be used as a source of energy or as a carbon sink, as it can be stored for long periods of time and can help to reduce greenhouse gas emissions.
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Technical Specifications

Item Content
Model No. Capacity Operation
MJT-100 100KG/H Fully continuous
MJT-500 500KG/H Fully continuous
MJT-1000 1000KG/H Fully continuous
MJT-2000 2000KG/H Fully continuous
MJT-3000 3000KG/H Fully continuous
MJT-5000 5000KG/H Fully continuous
Accepted materials  Rice husk, saw dust, wood waste, straw, palm shell, coconut shell, 
End products Biochar/Charcoal, Syngas,   Tar& Wood vinegar(optional)
Applicable fuel Coal/natural gas/LPG/ Diesel/wood/pyrolysis oil 
Material of reactor 304 stainless steel
Reactor structure Double cylinders
Cooling  Water Cooling 
Land Required 300-400m2

Raw Materials

Advantages of the System

  • Good as to be Pilot project for make demostration for invetors, government and verify the technology before setting big scale equipment.
  • Skid mounted &Containerized design, compact structure, easy transportation and move.
  • The key parts  made of 304 stainless steel, can resist high temperature and corrosion, good applicability, long service life.
  • 100% free installation, needs no civil work, can be put into use when unloaded from container.

 

  • Fully Continuous running, PLC control, high level of automation, can be operated by 1 labor .
  • Extreme energy saving design, two heat exchangers, greatly take use of the rest heat, save energy, high heat using efficiency.

— Air to air heat exchanger, warm-up combustion-supporting air, Increase waste heat utilization rate by 40%.

— Smoke and Syngas heat exchanger, Secondary heat the syngas to avoid tar & wood vinegar production, prevent the piping from jamming, greatly extend the continuously running time.

  • Material release syngas during the carbonization process, after the purification, the syngas will be recycled as fuel for carbonization reactor heating and the first dryer heating.

 

  • To pyrolysis, dehydrogenation, condensation and hydrogenation of aromatic compounds generated in the previous process.

Final Products

Name Picture Application
Biochar/Charcoal Used as soil conditioner, carbon sequestration, improve the quality of soil Used as fuel for industry heating and cooling or BBQ Can be reprocessed into activated carbon, widely used in the smelting, chemical fields.
Syngas Can be recycled to heat the carbonization host. By this way, you can reduce a lot of fuel costs.

Main Parts

Our Advantages

OEM
We are original manufacturer,has the ability to do customized design, keep competitive prices
Experience
We have more than 20 years manufacturing experience, 10 years exporting experience
R&D
We have R&D department, to do technology upgrading and new products research, clients have the chance to share the latest innovation
Service
Mingjie will provide seamless service from our first communication, after-sale service has the beginning but never has the end
Investment
With constant financial support, Mingjie also looking for possibilities of investment overseas
Overseas Office
Mingjie has overseas office in the Philippines and Brazil, has its own runing factory in Thailand, we can do the local technical and installation service. Solve the clients’ problems in the most efficient way.

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